Line for production of flat waffles

The line is intended for production of flat waffles in an automatic mode

The line productivity depends on the furnace productivity, as well as properties and amount of filling between waffle sheets.

When one oven with the capacity of 900 waffle sheets per hour with the dimensions 468x290 mm is used in the line, and when forming nine-layer waffle blocks, line capacity may reach 5000 kgs of the finished waffle product per day.

Components of waffle line:
  • Waffle sheets cooler

    Waffle sheets cooler

    It is intended for cooling waffle sheets at room temperature without the use of any additional cooling equipment.

    Main technical characteristics
    Quantity of wire frames, pcs 66
    Quantity of wire frames in the operating space 56
    Cooling time, min 2.6
    Capacity of the storage bin, pcs. (waffle sheets) 100-140
    Installed capacity, kW max 0.5
    Overall dimensions (LxWxH, mm): 1670x900x2720
    Standart configuration includes:
    • Feed conveyor
    • Waffle sheets cooler
    • Output conveyor
    • Storage capacitor
    • Optional equipment:
    • Waffle sheets
    • Moving frame
    Option equipment:
  • Equipment for waffle blocks forming

    Equipment for waffle blocks forming

    The presented version of the machine is intended for formation of waffle blocks by applying filling onto wafer sheets using the contact method and is equipped with the following optional equipment:

    • additional spreading head;
    • sprinkle device;
    • control cabinet with a touch-skrin;
    • automatic control system of spreading mass level
    Main technical characteristics
    Capacity, sheets/min 30
    Fat cream thickness 2
    Fat cream thickness in a 9-layer waffle incl. sprinkle, max mm 30
    Supply voltage, V 380
    Current frequency, Hz 50
    Power of the installed equipment, kW max 5.0
    Compressed air consumption * 50 l/min
    Operating air pressure * 6 bar
    Overall dimensions of the spreading machine (LxWxH, mm):  
    Length, mm 2500
    Height, mm 1600
    Width, mm 1000
    Complex weight, kW max 1100
    Standart configuration includes:
    • Spreading head;
    • Waffle sheets stacking unit;
    • Pressing roller;
    • Control cabinet with the operator panel with touch screen
    Option equipment:
    • Additional spreading head;
    • Waffle sheets;
    • Automatic system of maintaining the level of filling in the head smearing bunker
  • Cooling tower

    Cooling tower

    Cooling cabinet for cooling wafer blocks The temperature in the chamber is automatically maintained from +4 °C to +15 °C. Loading and unloading of wafer blocks is made ​​at the level of the conveyor machines for filling application.

    Asstandard, the chamber is equipped with one vertical tower type conveyor.

    A powerfulcooler allows maintaining of a stable temperature.

    To operate in wintery conditions at temperatures of -30 °C and below, the compressor is equipped with a winter start unit.

    Main technical characteristics
    Power of the installed equipment, kW max 14.5
    Electrical power, kW max 5
    Overall dimensions (LxWxH), mm: 2700×2600×3000
    Maintained temperature, ºC from +4 to +15
    Thermo-insulating materials Polyurethane foam
    (thickness 60 mm)
    Standart configuration includes:
    • Cooling chamber
    • Tower conveyor
    • Feed conveyor
    • Output conveyor
    • Cooling system
    • Optional equipment:
    • Additional
    • Additional doors, windows
    Option equipment:
  • Equipment for waffle blocks cutting:

    Equipment for waffle blocks cutting:

    The submitted version of the machine is intended for an efficient wafer blocks cutting in accordance with the specified sizes in automatic mode.

    This model is equipped with the following optional machines:

    • Wafer blocks automatic loading system;
    • Separating of wafer fingers;
    • Conveyor with a system of rows forming.
    Main technical characteristics
    Capacity, pcs/min 400
    Range of packaged products:  
    length, mm 40 ÷80
    width, mm 20 ÷50
    height, mm up to 50
    Bobbin diameter, mm up to 340
    Bobbin width, mm up to 290
    Bobbin inner diameter, mm 76 ±3
    Power of the installed equipment, kW max 32.5
    Supply voltage, V 380
    Current frequency, Hz 50
    Weight of the machine, kg max 900
    Requirements for the consumption of compressed air
    (compressed air supply is carried out by the customer's equipment)
    6 bar.
    60 l/min
    Standart configuration includes:
    • Distributing conveyor (1 pc)
    • Direct-flow conveyor DL1F-200-1 (2 pcs)
    • Direct-flow conveyor DL1F-200-5 (2 pcs)
    • Infeed conveyor PL2F-200-3 (4 pcs)
    • Horizontal packing machine QP-K-3B (4 pcs)
  • Shredder of wafer production waste

    Shredder of wafer production waste

    The machine for shredding waste of confectionery production РИ-2 has better efficiency, and helps solving the problem of using wafer production wastes with minimal expenditure.

    Hopper with feed rollers to download confectionery crumb has a volume of 150 liters.

    Inside of the hopper there are stirring shafts and a screw for feeding of the mass to the shredder.

    The machine performance is regulated by changing screw speed and mass supply speed and can reach 540 kg/hr (wafer production).

    The design of the RI-2 made ​​to prevent dusting when moving mass in the hopper for the finished product

    Main technical characteristics
    Capacity, sheets/min 540
    Volume of the products downloading, l 170
    Volume of the finished products in the hopper, l 110
    Total installed capacity, kW max 12
    Installed capacity of the shredder drive, kW max 11
    Installed capacity of the drive feed, kW max 0.37
    Hammers speed, rpm 2850
    Rotating speed of feeding screw r. p. m. 56
    Feed screw speed, rpm 30
    Rotation speed changing of the mixing shaft Yes
    Machine weight, kgs max 500
    Overall dimensions (LxWxH, mm), max: 1892x1070x1360
    Standart configuration includes:
    • Hopper with mixing shafts and a screw for feeding of the mass
    • Shredder housing with a shredding machine
    • Shredder frame
    • Hopper for the ready product
    • Control cabinet
    Option equipment:
    • Dust system
  • Turbomixer

    Turbomixer

    The turbomixer is intended for preparation of batter.

    Main technical characteristics
    Mixing time (depending on the batter components
    and its formulation), min
    3-6
    Full mixer capacity, l 180
    Working body design Turbine mixer
    Working body rotation speed, rpm up to 1500
    Diameter of the drain pipe 70 mm, screw joint
    Diameter of the drain pipe DN 65
    Total installed capacity, kW max 10.0
    Supply net voltage, V 380
    Current frequency, Hz 50
    Overall dimensions of the machine
    in its standard configuration (LxWxH), mm
    740x1040x1440
    Weight, kgs, max 220
    Water-jacket cooling Yes
    Standart configuration includes:
    Option equipment:
    • Pump for batter pumping
    • Pipeline
    • Dosing station